Sunday, 12 June 2022

Car feeling weak and sluggish

Not enough fuel flow into the combustion chamber is one of the most common reason why car feel sluggish and weak. This is usually related to fuel system failure such as 

  1. Clogged fuel injectors
  2. Weak fuel injectors
  3. Weak fuel pump
  4. Clogged fuel pump filters
  5. Clogged fuel filters
  6. Clogged fuel line
  7. Clogged charcoal canister
  8. Faulty fuel pump

Another reason is not enough air flow which cause by
  1. Clogged air filter
The 3rd reasons are
  1. Bad / faulty spark plugs
  2. Bad / faulty spark plugs wiring
  3. Bad / faulty ignition coils
  4. Bad / faulty spark plug cables
There are fundamental factors in combustions which is fuel, air (oxygen), fire (spark plugs). If any of these are faulty or worn out it will affect the car performance.

Wednesday, 1 June 2022

The root causes of cars' poor fuel economy or high fuel consumptions

When we think of cars' fuel consumptions usually we ought to relate it to the spark plugs, fuel pump, fuel injectors, oxygen sensors, map sensors, maf sensors, catalytic converter, or engine wear and tears. These many different factors have made us forget about what driven the fuel consumptions in most engine and that is including cars, generators, motorbikes, etc and that is the gas pedal and loads in needs to overcome. 

Most of us overlook what actually driven the engine to consume more fuels because the gas pedal is press more frequently especially in city driving. And of course you have to press even more when the load of the car is heavier or weaker in order to move the car at the pace you want.

Tuesday, 24 May 2022

General diagnose and inspections of Alza car

 This general diagnose of to root cause of the problems and issues arise with Perodua Alza 2010 cars. 

Problems Possible root causes Diagnose / Troubleshoot
Engine Overheat Clogged / blocked radiator Check for internal rust build up inside radiator - need professionals
Leaked radiator Check for leakage point / check coolant volume
Bad radiator butterfly screw Check for leakage point
Broken coolant reservoir tank Check for leakage or holes / check coolant volume
Bad / failing thermostat Check for thermostat mechanism if it still working or fail
Bad / failing waterpump Need professional mechanic to inspect
Leak on the water pump gasket Check for leakage on the water pump / check coolant volume
Bad leaked radiator hoses Check for leakage and coolant volume capacity
Clogged catalytic converter
Engine Unable to start / stopped prematurely Bad / failing spark plug Check spark plug ensure to generate spark
Check ignition coil if it is working properly
Check ignition coil wiring make sure all deliver current to fire the spark plugs
Bad fuel injectors Check clogged fuel injectors
Check fuel injectors wiring - no loose or broken connections
Check faulty injectors (stucked close / open)
Check faulty injectors (dead)
Bad fuel pulsation damperOne of the most elusive component because it is difficult to tell if it is bad or good. The only way is to test the injectors and fuel pump and its pressure if all working good but combustion still bad -- then fuel pulsation damper could be the problem
Bad fuel pump Check fuel pump ensue it function normally - able to deliver fuel and pressure
Check fuel pump wiring - no loose or broken connections
Check fuel pump fuse / relay
Check fuel pump filter not clogged
Ignition switch check ignition switch ensure it function normally
check wiring - no loose or broken connections
check fuse
Battery Check battery voltage ensure enough charges
Check wiring - no loose or broken connection especially ground wires
Alternator Ensure alternator working as expected
Check wiring no loose or broken to charge the battery
Starter Check it is working as expected
ECU Check the wiring to ECU
Check if ECU already gone bad
Clogged catalytic converter
Suspension / undercarriage sound noise Bad engine mount Check ball joint
bad CV joint (Driveshaft) Check ball joint outer / inner | boots
Power steering bush Check bush
Stabilizer link bar Check ball joints
Lower arm Check ball joints
Power steering inner tie rod Check ball joint
Power steering tie rod end Check ball joint
Stabilizer bar bush Check bush
Absorber Check absorber / spring / mount | boots
Belting area noise Alternator pulley check pulley bearing noise
Belt check wear / tear, alignment and fitness into the pulley's thread | check belt tension not too loose or tight
Tensioner pulley check bearing noise and alignment
Crankshaft pulley check bearing noise and harmonic rubber balancer and alignment
Water pump pulley check bearing noise and alignment
Aircond compressor pulley check bearing noise and alignment
Idler pulley check bearing noise and alignment
Engine shaking / vibration Spark plug Check spark plug is working
Ignition coil Check ignition coils are working
Engine mounts Check engine mount no damage
Fuel injectors Check all fuel injectors are working
All belting pulleys + belting Check belting misalignment
Check pulleys misalignment
Check belting tensions too loose / too tight
Throttle cable Check throttle cable not depress by anything

Tuesday, 17 May 2022

Power Steering Inner Tie Rod and Tie Rod End Replacement Process (DIY)

How to replace perodua Alza 2010 power steering inner tie rod and tie rod end ?

Tools:

1. Need 17mm socket to remove ball joint (castle nut / crown nut)
2. Need ball separator tools
3. Rubber Grease
4. Torque wrench
5. Inner rod end removal tool
6. Flathead screwdriver
7. Long nose pliers
8. Jack
9. Jack stand 
10. Ratchet wrench 1/2 socket
11. Impact wrench 1/2 socket

Step by step process of removal the tie rod end and inner rod end of Perodua Alza


1. Remove the castle nut / crown nut of the tie rod end and remove the safety pin
2. Use separator tool to separate ball joint
3. Remove the jam nut
4. Remove the tie rod end - Count the number of turns of the tighten of the tie rod end to prevent too much mis-alignment when installing the new one later6. Remove outer clip of the inner tie rod end
5. Remove inner clip of the inner tie rod end
6. Cut the original boot (to throw away)
7. Remove the inner rod end with the special tool removal

Something to take note / be aware before removal and installation of the tie rod end and inner rod of the power steering of Perodua Alza


1. Align the tie rod end height with the jacked height to prevent damage to the steering rack
2. Use jack stand to remove and install back the inner rod end to prevent installation damage
3. Use rubber mallet to install new tie rod end to make sure it perfect fit in back
4. Be aware of safety jack and jack stand

New materials to be installed


1. New rubber boot of inner rod
2. New inner rod 
3. New tie rod end
4. Inner rod boot
5. Inner rod boot clips  (inner / outer) use cable tie

Monday, 17 January 2022

The close interrelation between fuel filter, fuel pressure, fuel injector, spark plugs, and oxygen sensor to fuel economy

Apart from the MAP sensor and Intake Air Temperature sensor (IAT) there are fuel filter, fuel pressure, fuel injector, spark plugs, and oxygen sensor which are closely interrelated in the car fuel consumptions. We will discuss in this topic how each components contribute to the bad or good fuel economy of the car. 

1. Fuel filter - Dirty and clogged fuel filter will force the ECU to command more fuel to be injected to balance the Air to Fuel Ratio detected by the oxygen sensor. As a result more fuel is consumed as it pump unnecessary fuel to balance the AFR in the combustions.

2. Fuel pressure - bad fuel pressure regulator also potentially lead to poor fuel economy as it unable to deliver enough fuel into the combustions as detected by the o2 sensor as a result the ECU will command the fuel pump to supply more fuel which leads to poor fuel economy.

3. Fuel Injector - clogged fuel injector prevent adequate fuel into the combustions as detected by the oxygen sensor as a result the ECU will command the fuel pump to supply more fuel which result in bad fuel economy.

4. Spark plugs - worn out spark plugs electrode result in less efficient combustions.

5. Oxygen sensor - Faulty or worn out o2 sensor will deliver false data about the car combustions activity to the ECU for example lean data. As a result the ECU command more fuels through the fuel pumps.

General diagnose and inspections of Alza car

 This general diagnose of to root cause of the problems and issues arise with Perodua Alza 2010 cars.  Problems Possible roo...